Power Generation

API 579 Fitness-for-Service Assessments

Our Fitness for Service engineers apply advanced assessment techniques for damage types like LTA’s, cracks, and dents, ensuring safe operations. Proficient in API RP-579, they serve industries from oil refining to power generation, enhancing safety, reliability, and profitability with expertise in critical plant components.

Field Instrumentation & Monitoring

Utilizing advanced field assessments and testing, we diagnose and improve equipment performance through precise data acquisition and monitoring. Our engineers provide tailored instrumentation solutions across multiple industries, ensuring compliance and operational excellence with real-time, remote data access.

High Energy Piping

Evolving utility operations necessitate advanced piping risk management to address accelerated load cycles and structural complexities of high-energy systems. We advocate for assessments that integrate design specifics, operational conditions, and cyclic effects to refine inspection strategies and enhance system longevity.

Materials Engineering

We excel in engineering solutions by understanding material performance in diverse environments. Our robust engineering expertise and innovative testing methods ensure precise, timely answers to complex material challenges across various applications.

Pressure Part Integrity

At Stress Engineering Services, we specialize in identifying and addressing the unique challenges of cyclic loading, including fatigue and creep failures. Our expertise in water chemistry, stress analysis, and advanced inspection techniques enhancing boiler safety and reliability under demanding operational scenarios.

Superheater & Reheater Outlet Headers

High temperature headers pose significant risk assessment challenges due to weld integrity, defect assessment, and creep-fatigue damage. Stress Engineering Services utilizes the latest API-1/ASME FFS-1 standards for risk-based assessments, offering systematic header reliability techniques and detailed life predictions to ensure safety and operational efficacy.

Tubing

Stress Engineering Services employs a systematic approach to manage the risk of high-temperature tubing in boilers, utilizing API 579-1/ASME FFS-1 standards. Our techniques address corrosion, wear, fouling, and creep rupture, enabling precise risk assessments and recommendations for tubing replacement or derating to ensure boiler reliability and safety.

Waterwalls

Boiler waterwall failures, particularly in supercritical units, pose significant design and operational challenges, often leading to outages. Stress Engineering Services tackles these through advanced failure analysis and metallurgical assessments, employing coatings and Ni-based overlays to mitigate corrosion and fatigues, enhancing lifespan and reliability.